Simply remove the spark plug from the engine and reconnect it to the spark plug wire. Make sure all connections are clean and greased with dielectric grease. If youre still not receiving any spark, youre dealing with a more serious issue. Unbelievably high powered engines Perfect for any tough terrain Incredible suspension system Enough room for two persons Comfortable & well-designed interior Large storage containers at the back Cons Not the best braking systems Poor acceleration system Often has leaks Customer Reviews On Massimo UTV: Inspect the EBS fiber washers (one on each side of the EBS bushing) on the primary clutch to see if they are worn out. After alot of research and troubleshooting I found their is a bleeder screw on the housing on the driver side of engine on the hose housing and a second one down at the waterpump at the back of engine. Inspect the emission system and transfer pump screen for any fault. If it does, you should be good to go. parts for massimo utv bennche bighorn 500 parts zforce 950 yamaha grizzly 660 Product Description 100% Brand New and High Quality Fits Hisun UTV 500 700 Also fits Hisun,MASSIMO,SUPERMACH,CUB CADET,TSC,BENNCHE,MENARDS,YARDSPORT, QLINK,BIG MUDDY Manufacturer Part Number:23320-004-000,23330-004-0000 Replace the module if you find it faulty. Ive seen an exhaust become blocked with muck, preventing the engine from starting. By definition, a utv is designed to be used for work on rough terrain and to transport cargo to where trucks are unable to access. Hey Joe I had the exact same problem with my 750. Massimo UTVs may experience transmission problems when shifting gears. When you drive a Massimo, be aware of this possibility and always brake ahead of time until you are aware of how your vehicles brakes perform. This sound generally indicates it is time for new brake pads. Sometimes, nothing will happen when you try to shift to 4WD. Overheating problems are a very common issue in all Massimo UTV models. Engine compression is a common problem in Hisun 500 UTVs. Vincent, Massimo T-Boss 410 Died on the run and won't restart, Massimo Tboss 410 won't operate in reverse, Bad bearing on a 2019 T-Boss 550 Golf, how to attack? Clutch Flange Nut - Hisun 400 500 700 Primary and Secondary 16mm x 1.0 VMC Chinese Parts $ 4.95. The springs inside a CVT transmission clutch may weaken over time, preventing the clutch from functioning as it is supposed to. Runs for 15 mins, stops - Oil in air filter. When they get clogged, they will rob your power and acceleration. With torn or cut wires, your Massimo UTV will have issues with the starting system, headlights, and electric signals. 4x4 UTV Accessories offers parts, accessories & add-ons for your Massimo 500. Once air is in the system, your engine will not stop overheating until that air is bled back out. Its been close to great for me. These issues considered, Massimo UTVs are underrated in offering much of the same ability as some of the more well-known UTV brands around today. Now is a good time to pull the clutches for proper cleaning and service. Other problems include loud noises when shifting, hard shifting, or not being able to shift at all. You may have noticed that this phenomenon gets worse when trying to shift in and out of park when standing on a hill. This problem is more common in Massimo 400 and 500 UTV. If the belt is shredded, it may have gotten wrapped around the driven shaft, causing it to bind up. Ive had 2 issues with mine. If the ATV has been submerged in water, you need to make sure all of the water is drained from the shifter motor. Is there some type of adjustment that I need to make? I have a copy of the owners manual if you still need it. Eric Schoembs from ATV Connection. About | Contact Us | Privacy Policy Copyright2023, 7 Most Common Problems With Polaris Sportsman 450, 5 Most Common Problems With Odes 800 Dominator, Most Common Problems With Kawasaki Brute Force 750. . Overall, I believe Hisuns 500 UTV is quite balanced. Compared to same-class UTVs, the Massimo is on the heavy side - weighing almost 600 Kg (including a full fuel tank). The Massimo is made by Hisun and has the engine and transmission made in. Brake Troubles 5. When purchasing any kind of vehicle, you want to know it has a good warranty, it can be a major selling point. Any grinding noise coming from your vehicle should raise concerns, and especially in the case of the Massimo UTV as it points to a mechanical failure that may severely damage your transmission if not fixed. Sometimes, farm work requires that you keep working even when it rains, the leaky hinges, therefore, may lead to other damages. Probably the clutch plates aren't separating properly. If theyre not in good condition, replace them. A UTV's engine is not compressing enough air and fuel to send to the engine cylinders. Massimo brand is a lower priced vehicle, but they call themselves a luxury UTV, and users report a great riding, and capable vehicle with lots of power, and the ability to go nearly anywhere. Youll need to remove both the seats and the center console to expose the turnbuckle shift linkage thats responsible for changing your gears. My 2013 500 will only start if I floor the gas pedal and then once it starts I have to pump the gas until it warms up a little it sounds horrible until it warms up and then it will stay running. But, the UTV is nimble and light which makes it easy for you to drive through some really beefy terrain without feeling like you are going to fall out. If the oil is black and smelly, its old and long overdue for replacing. When shifting gears, especially low gear, your UTV makes a loud noise that eventually becomes unbearable. I bought mine used and had no issues. In this case, the problem is likely with the gear changing mechanism or the transmissions internals. This may assist you in narrowing down the problem. Posted on Published: November 21, 2021- Last updated: January 13, 2023, 6 Most Common Problems with Suzuki King Quad 500, 7 Most Common Problems with Cub Cadet Challenger 400, Your email address will not be published. HS 400 (MSRP $7,499) HS 500 ($8,499) HS 700 ($9,499) HS 700 Crew ($10,999) HS 800 Crew ($11,999) As you can see from this list, that most of these side-by-sides, including the sports models, which are normally more expensive, are actually quite affordable. Locate the transfer case near the transmission and inspect it. Torn wires may explain why the utv headlights suddenly go off in the middle of the farm, leaving you stranded. Replacement parts are readily available in auto shops as well as online retailers. . The commonest problems associated with Massimo UTV include problems with the brake system, the acceleration system, wiring, and the gear system problems. They are often thousands less than their competitors, but they still have their list of common problems. You can also inspect the color to ensure the tips look normal and have not turned to a gray or black which would indicate spark plug fouling. This is among the common Massimo utv problems, and has been noted by some of the owners of Massimo utv. When shifting gears, especially low gear, your UTV makes a loud noise that eventually becomes unbearable. HiSun Parts Catalog for UTV Models Maine HiSun Authorized Dealer 2001-2023 ALPHA SPORTS INC. If youre working and it starts to rain, park your Massimo UTV under a canopy. https://www.ebay.com/itm/165963318931? PH: 616-432-6262 2016 Massimo Motor MSU-500 Camo. Scuba Certification; Private Scuba Lessons; Scuba Refresher for Certified Divers; Try Scuba Diving; Enriched Air Diver (Nitrox) 2017 Massimo MSU500 Thermostat Malfunction, Massimo Knight 500 Manufacture date nameplate, 2014 massimo msu 500 missing a part need help, Massimo 400 Buck jerks and surges in reverse, 2020 Massimo Buck 400 shifter cables broken, 2022 Polaris RZR Pro XP Ultimate Rockford Fosgate edition like new, 2014 Bobcat 3650 Diesel Stalling after warm up, Supporters, Website Links, Other Clubs, etc. If you are, however, unable to shift gears with the engine off, we recommend you jump straight down to Step 4. This problem results in a breakdown after using the UTV for a few years. Make sure the battery is properly charged and in good condition. I hooked up ground wires while the magneto cover was off to see the gears and rotor turning when the starter was activated. Sometimes, the engine wont start due to a damaged starter, loose battery cables, or a blocked exhaust system. We recommend that you only use OEM belts. Massimo owners have experienced issues with their Massimos engine which would cause them to overheat while they were being used and therefore cause them to break down. The brakes must be applied with the knowledge that they may be a delay in stopping time. If the drive belt is worn too much, it will ride low on the sheaves, causing a slight creep. You cannot paste images directly. By MMC. 2. k-bo, Just Repainted my Trooper and was wondering if anyone has or can make the stickers for the tropper?? To troubleshoot an issue like this, you need to remove the belt cover to inspect the clutches and see how they behave when the engine runs, both at idle and when revving in neutral. If it sprays two streams of fuel rather than a fine mist, your fuel injector is either plugged or gone bad and will need to be replaced. After replacing the sensor, make sure it is clocked correctly. or Best Offer. HIGHLIGHTS Gear shifting problems that are only present when the engine is running are usually clutch- or belt-related (Step 3) or caused by a high idle (Step 2). Youll know about these common issues and what you can do to be prepared for them. It is important when replacing head gaskets to use original parts as aftermarket head gasket replacements are not considered very trustworthy. Sorry you don't have it running yet, but I am happy to hear that Massimo was willing to help. Troubleshooting an ATV that wont go into gear or wont shift gears can be quite complicated, but not always. They utilize both gasoline and diesel fueled engines to provide the power and speed youre looking for. Check out our UTV parts and accessories today! Most ATVs should idle around 1100-1200RPM. Issues With Brakes There might be sudden brakes problems with Massimo that you should be careful about. Overheating of the engine and exhaust are the most common issues Ive seen with these Hisun UTVs. If the pressure is weak, you may have bad seals and need to open the engine. ! Dying young is easy. Massimo utv is tough and can withstand any terrain. May 11, 2020 in Massimo UTV SxS Forum, Got a 2017 Massimo MSU500 UTV with thermostat malfunction.. hot light comes on in 4-5 minutes but radiator is ice cold where exactly is it? I have tried calling Massimo but they never call me back. Then stalls. This unfortunately results in quite a number of bad fuel injectors. Your coolant system should be bled of any air bubbles at this point. Based on the bubbles and continuous loss of water I fear its a gasket. Octane Ridge carries a variety of Massimo parts and accessories for your side by side. The brakes are grinding or failing, which indicates that there is insufficient brake oil or air in the braking system. There IS a Thermostat. Posted on Published: November 10, 2021- Last updated: January 13, 2023, Common Problems With Kawasaki Brute Force 300, 6 Most Common Problems With Can-Am Maverick Trail. Joe Breaux It will have a plug attached and be covered by a rubber housing. Bernard Juchli is an experienced racer, mechanic and team owner who trusts Avon Tyres. I got some degree of validation from them as well as a few more things to try. The drive belt should ride in the clutch assembly center, not touching the primarys two clutch sheaves. Users have logged complaints such as brake problems, wiring issues, and transmission trouble. Cranks over fine, 12v at coil, fuel in cylinder (from plug check), and wire from computer to coil buzzes out OK. Computer threw a P0351 ignition coil malfunction message. thousands of miles on them, never any issues on any of them.. Its possible he didnt get all the air out. Headlights going out while driving is the most common complaint. While working on the farm or driving outdoors, the wires can get cut or torn easily by a tree branch or other similar objects. Its unlikely that your exhaust may become clogged, but it can happen. 3101 W Miller Rd. Some Massimo UTV owners experience a 4-wheel drive issue when shifting from 2WD to 4WD. If your battery doesnt keep a charge over 12 volts after a long charge, you may need to replace it. I have a Massimo 500 utv efi, shift problems. I had exactly same question. Mine is doing same exact thing. Welcome to Off-Road Care. And if you do run into one of these issues, the chances of you running into the others are significantly slimmer. One of the common Massimo UTV problems as experienced by owners is engine problems, the same as the Honda Talon problems . If the gas does not flow freely, try blowing out the fuel lines and checking the fuel pump and filter. My reserve was full the whole time but the trapped air didnt allow it to move. 2680 Kettner Blvd, San Diego, CA 92101, USA. Flush all the old fluid out and add new according to spec. 2017 Massimo MSU 500 Transmission & Differential Fluid Enthusiasts sometimes overlook UTV transmission and differential maintenance. Wiring Issues On Massimo UTVs 4. Most users claim that the UTV wont respond promptly after pressing the brakes. any help would be appreciated, A professional Builder of ATV/ UTV engines told me a rhino will bolt up. Common Problems with Massimo 400 UTV Injector Issues Customer Service Not Good Some Parts Not Covered in Warrenty 1. But wont start with key doesnt do anything when I turn the key. There seems to be a problem serving the request at this time. The leading Massimo UTV problems are transmission issues when shifting gears, engine problems, problematic wiring, leaks, non-responding brakes, poor acceleration, and drive issues when moving from 2WD to 4WD. Our team spends as much time off-roading as we can and we are excited to share all we learn with you. I have a 2011 hisun 800 utv. Free shipping. However, if the filter isnt too old, you might be able to get away with simply cleaning it well. Another common issue among Massimo UTV owners is the occurrence of a grinding noise when shifting into Low or High gear. There are aftermarket belts available that offer better performance and longevity at a smaller price. My T-Boss 410 died hard on a run up the driveway and wouldn't restart. I ll run it on the trails next weekend.. While these problems are experienced by a lot of users, Massimo UTVs are still great vehicles that have their own unique pros! Followers 6 Start new topic Sort By Filter By 1 2 3 4 5 6 Next Page 1 of 12 massimo buck 400 Fault Code Troubleshooting "How To" 1 2 By Joe Toup , August 23, 2020 Your ATV requires enough airflow both into and out of the engine. Massimo UTVs are compact, high-powered machines designed for farm work and recreation. KAWASAKI MULE PRO-MX700 VS. HONDA PIONEER . You should barely be able to see the engine move, if at all. Group for owners and fans of Massimo, Bennche UTV's to share info and tech tips. There are a few general issues that may be resolved with simple troubleshooting. The service manual for your specific brand and model will provide more detailed troubleshooting procedures for your transmission issues. Avoid driving your Massimo utility vehicle in the rain. Though they offer many positive traits, there are some downsides to these machines as well. Affiliate disclosure: As an Amazon Associate, we may earn commissions from qualifying purchases from Amazon.com. Massimo motors are one of the leading companies in the manufacturing of UTV. Getting old is a hard earned achievement. Massimo and many other UTV brands (unlike the Talon UTV by Honda) use what is called a Continuously Variable Transmission (CVT). Hi, Im Haavard, the guy behind Boost ATV. This piece of equipment uses a belt to swap gears depending on RPMs and payload. Tenaciously, With regular use, dirt clogs the ejector, resulting in starting problems, power performance failure, and increased fuel consumption. Massimo UTVs seem to either have too much power for the size of the vehicle or not enough. What Are Some of the Common Massimo UTV Issues? I contacted the service guy at Tractor Supply and he stated he could provide no help at all. 2017 Massimo MSU500 Thermostat Malfunction, https://www.vectorutv.com/550-tech-tutorials/2018/4/26/500cc-engine-head-gasket-replacement, Massimo T-Boss 410 Died on the run and won't restart, 2014 massimo msu 500 missing a part need help. The proper valve clearances can generally be found on a placard up under the drivers side fender of your machine, or in your service manual. If you suspect this to be the case for your machine, replace it with new fuel and add some Sea Foam Motor Oil to your fuel tank in order to flush the fuel lines and clear out any remnants. There is air in the system. Thinking head gasket. Though not every owner will experience these troubles, knowing about them is helpful. WE ARE SORRY FOR THE INCONVENIENCE. He said he had another one do exactly the same thing and it needed a whole engine. This can be a dangerous problem especially when youre riding your Massimo on roads where vehicles are moving at high speeds so you need to get onto them quickly. I hope it will help boost your ATV experience! I pulled the plug and its brown as it should be. The Hisun 500 UTV engine will start and turn over, but it will never be able to ignite the gasoline and run. I measured the secondary resistance as well and got about 6.5K ohms, also nominal for most coils. Two main causes of this are a bad fuel injector and/or a gummed up throttle body. Mar 23, 2017 #2 Nicodemus ADMINISTRATOR Staff member I have one. Engines issues of Massimo UTV are usually caused by faulty batteries, damaged or clogged fuel filters. 1. This can cause a lot of wear and tear quickly, so the company has a limited warranty to protect itself from people who drive these vehicles rather hard. If it looks faulty, replace it. If I am lucky and its only a gasket im selling it while Im ahead and will get a Canam. I spoke to dealer and he has 3 in shop now with overheat issues and the motors are bad. MSRP: $823.99. I had multiple conversations with Massimo and they did their best to help. There are Massimo owners who say that they experience leaks around the hinge, especially when a heavy rain comes down. The hose neck on the head has nothing in it. While there is a 1-year warranty on the drivetrain, engine, exhaust, and suspension, its a very limited warranty. The reviews seem to say parts and service are slow to happen. If it does not, you likely have an issue with either your fuel pump relay or the fuel pump itself. Get Directions. Massimo even has a line of 12-volt E-coolers for the bed, starting at less than $300. I took it to the local Massimo authorized shop, he kept it 3 days . While some of the common problems experienced with the Massimo UTV can be addressed by taking ongoing proper preventative measures, others are completely out of owners control. Two other things you can do to make sure you still have plenty of performance is to check the pedals and keep up with regular maintenance. Next, I broke the pull coil trying to overcome the starter issue. The engine sometimes overheats without any known cause. Welcome to Off-Road Care. Before installing a new belt it should be washed with warm soap and water and scuffed up with a green Scotchbrite pad. The shift fork is what shifts the gears in place. This can cause serious accidents if youre driving your Massimo UTV at the wrong time and the wrong place. Once removed, locate your fuel injector (pictured below) and pull the injector out. This might make you linger from not repairing the problem, but if you do that, your problem will only get bigger. Read moreabout us here. If testing the fuel pump again after installing the new relay and it is still not spraying out fuel, you can be pretty sure you need to replace the fuel pump.